1. Initial Consultation – Turning Your Vision into Reality

The journey begins with a detailed consultation. Here, our team listens to your design ideas, fabric preferences and branding goals. You may already have a logo or want our experts to help create one. We collaborate closely to transform your vision into a professional concept. This is where your story starts i.e. from your academy’s spirit to your athletes’ pride on the mat.

2. Design & Mockups – Where Creativity Meets Precision

Once your ideas are finalized, our professional designers create digital mockups. These mockups visually represent your Gi. Every detail is crafted according to your preferences. From color combinations and embroidery placements to patch positioning and stitching accents everything is finalized with your consultation and approval.

We also offer multiple cut options, like:

• Shoyoroll Cut: It is Slightly tapered and modern athletic fit. Thus, offering more mobility and lightweight performance.

• Tatami Cut: It is Known for a roomier, traditional fit. This ensures comfort during long training sessions and competition.

These design options allow you to customize the fit. This helps in managing flexibility and overall aesthetics of your Gi according to your brand or team’s identity.

3. Material Selection – Crafted with Precision and Performance

Material choice is where true craftsmanship meets performance. At Tapout BJJ, we offer several premium fabric weaves to meet diverse training needs:

• Pearl Weave: The most popular weave in Brazilian Jiu-Jitsu. Known for its perfect balance between lightweight comfort and long-lasting durability. Ideal for both competition and everyday training.
• Golden Weave: Softer and more breathable. This weave offers exceptional comfort and flexibility, making it a favorite among grapplers who prefer a slightly looser feel.
• Single Weave: Lightweight and great for beginners or hot-weather training sessions.
• Double Weave: A heavy-duty fabric offering maximum strength and longevity. Ideal for intense competition use.

We also ensure the perfect GSM (grams per square meter) rating, typically ranging between 350 GSM to 550 GSM, depending on the balance you want between lightness, breathability, and durability. For instance, a 450 GSM Pearl Weave Gi provides a premium feel while staying competition-ready.

Every Gi undergoes a pre-shrinking process to ensure minimal shrinkage after washing, guaranteeing a long-lasting and accurate fit.

4. Production – Built by Experts, Tailored to Perfection

Once the materials and design are approved, our experienced craftsmen begin production. Every Gi is:

• Cut with precision using advanced tailoring methods to ensure perfect proportions.
• Stitched with reinforced triple seams at high-stress points for unmatched strength.
• Inspected for accuracy throughout production to ensure your Gi maintains both structure and aesthetic appeal.

Our production process ensures that each Custom BJJ Gi delivers elite-level performance, no matter how rigorous your training or competition demands may be.

5. Quality Control – Perfection in Every Stitch

Before leaving our facility, each Gi goes through strict quality inspection. From checking embroidery consistency to verifying size accuracy and durability, our team ensures everything meets our standards.

We ensure that your Custom BJJ Gi meets the Tapout BJJ quality standard and is ready for both the mat and the marketplace.

6. Packaging & Delivery – Ready to Ship Worldwide

Once approved, your Gis are carefully folded, packed, and shipped to your doorstep. Tapout BJJ offers multiple shipping options with efficient dispatch timelines.

It doesn’t matter if you are ordering 10 or 1,000 units — we ensure smooth delivery with professional packaging that reflects your brand’s prestige.